Factory Production

OEM SPORTSWEAR MANUFACTURING

Comprehensive contract apparel manufacturing engineered to exact client specifications, from technical pattern development to worldwide export delivery.

Custom Contract Manufacturing

BUILT AROUND YOUR EXACT SPECIFICATIONS

Apparel Bar operates as your dedicated production arm in Sialkot, Pakistan. We transform tech packs, sketches, and physical garments into market-ready apparel collections.

Our OEM (Original Equipment Manufacturer) framework is built for apparel brands, athletic leagues, fitness influencers, and corporate clothing importers requiring exacting tolerances, durable stitching, and reproducible consistency.

Custom Fabric Milling & Weight (GSM)
Exact Pantone Color Matching
Custom Woven & Heat-Transfer Labels
Bespoke US/EU/Asian Size Grading
Branded Frosted Polybags & Tags
Double-Wall Export Carton Packaging
Apparel Bar Precision Fabric Cutting and Pattern Making Sialkot

Flexible MOQ Scalability

From pilot prototype batches to container export quantities with seamless scaling.

Factory Floor Stages

THE OEM MANUFACTURING WORKFLOW

A step-by-step look at how raw textiles are transformed into finished, packaged garments in our Sialkot facility.

01

Pattern Making & CAD Grading

We convert your measurement chart into digital CAD pattern files. Grade intervals are calibrated across all sizes (XS to 4XL+) to maintain accurate fit balance across chest, shoulder drop, and sleeve lengths.

02

Fabric Spreading & Cutting

Textile rolls undergo relaxation to eliminate tension and shrinkage. Fabrics are layered uniformly on long cutting tables and cut with industrial straight-knife and laser cutters for 100% panel alignment.

03

Sublimation & Printing

For sportswear and team jerseys, cut panels pass through high-heat rotary calendar sublimation presses. Japanese inks fuse permanently into polyester fibers, creating breathable, fade-proof graphics.

04

Embroidery & Appliques

Our multi-head computerized embroidery machines stitch high-density club crests, 3D puff embroidery, tackle twill numbers, and silicone heat transfer badges directly onto garment panels.

05

Assembly & Specialized Stitching

Skilled machinists assemble garments using application-specific machinery: 4-thread overlockers for flexibility, 5-thread safety stitching for heavy hoodies, and 6-thread flatlock machines for zero-friction activewear.

06

QC, Ironing & Needle Inspection

Completed garments undergo manual thread snipping, steam finishing, measurement auditing against specs, and passage through a conveyor needle detector to guarantee zero metal contamination before packing.

Quality Protocol

OUR INSPECTION CHECKLIST

To protect your brand reputation, our dedicated internal QA team evaluates each production batch using standardized inspection parameters:

Dimensional Tolerances Checking chest width, body length, sleeve length within acceptable manufacturing ±1.5cm tolerances.
Color Fastness & Wash Testing Pre-washing test samples to ensure no bleeding, discoloration, or fabric shrinkage occurs in everyday laundry.
Seam Strength & Tension Stress-testing crotch seams, underarm gussets, and neck ribbing to avoid blowouts during competitive sports play.
Metal & Needle Detection 100% metal detector conveyor pass ensures no broken sewing machine needle fragments remain in packed goods.

REQUEST AN OEM MANUFACTURING PROPOSAL

Have a custom design or existing physical sample you want replicated with higher quality and better margins? Connect with our engineering team today.

Direct Export Inquiry

READY TO START YOUR NEXT APPAREL PROJECT?

Tell us what you need. Our team will help you explore the right manufacturing solution for your brand, from custom samples to full-scale export production.

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